#Mastercam x4 clean out corner tool upgrade#
#Mastercam x4 clean out corner tool full#
#Mastercam x4 clean out corner tool software#

In fact, a number of customers are now having the shop develop machining processes for parts produced using old casting tools long before those tools go bad.

#Mastercam x4 clean out corner tool full#

MAC Machine offers its customers the cost-saving alternative of hogging out the parts from full billets of material. That leaves the manufacturer with the prospect of continually repairing aging tools or purchasing new ones at a cost that might not be recovered for many years.

Barbe refers to as 'hog outs.' These complex components are typically cast because of their inherent machining difficulties, but casting tooling often breaks or wears out before they are ready to be retired. That project was the first in a line of similar components the shop would produce, a breed of parts Mr. The customer was pleased with the result, as was Matsuura, which named the shop the winner of its 2008 International Five-Axis Machining Competition.

#Mastercam x4 clean out corner tool software#

High-stock-removal tool paths were applied to the CAD model in Mastercam and then imported into CAMPlete TruePath software to verify and optimize the process before machining. Barbe developed a precision CNC machining process using a five-axis Matsuura MAM72-63V multi-pallet system. With help from CNC Software and Matsuura dealer Methods Machine Tools (Sudbury, Massachusetts), Mr. To do so, the shop would need a way to securely hold the thin walls and accurately control the long, slender tools needed to reach deep inside the cavities. Barbe mastered to machine that part would come in handy later on similar components, which have since become a new specialty for the shop.Д¬haracterized by deep, thin-walled, sculptured cavities, the complex part would have to be machined from a single billet of aluminum. More significantly, the new software capabilities Mr. Barbe first got his hands on Mastercam X4 (developed by Tolland, Connecticut-based CNC Software) just in time for the software to help him solve a difficult aerospace part manufacturing problem. The ability to take on projects that others might not consider is a source of pride for the shop, and the difference that new CAM software features and capabilities can make in this endeavor is far from trivial. The company specializes in advanced machining, primarily for surgical implant systems, medical diagnostic equipment and military and commercial aircraft components and assemblies. Barbe to spend time exploring the advanced capabilities of the shopвЂ™s software and equipment because of the sophisticated nature of its business.

The Value of a 'Pathfinder Part' for Additive Manufacturing

#Mastercam x4 clean out corner tool upgrade#

Once the upgrade comes in, he will spend some time with it almost every day, working through the examples and applying the most promising tool paths to existing jobs, until he has a good idea of how it will be able to help him. His dealer will call him a couple weeks before it comes out to give him a heads-up on some of the features that will be most useful for his shop, MAC Machine. It wonвЂ™t be long before lead programmer Randy Barbe gets the latest release of his CAM software.

Camplete Truepath software was employed to verify and optimize the program before posting, while MastercamвЂ™s CAD features were essential to designing fixtures that could securely hold the thin-walled part without deformation. The part was programmed in MastercamвЂ™s X4 software, which incorporates tools such as climb milling and dynamic milling with microlift that were essential for accessing deep cavities. As you watch the twists and turns of this complex operation, consider the behind-the-scenes factors that made this job a success. This video depicts the shopвЂ™s first вЂњhog-outвЂќ-the complex aerospace component that led it to take on other, similar work-being machined on a Matsuura MAM72-633V five-axis machining center.